Patching the patch

When they started the restoration of my Land Rover it was with the intention of putting a soft top on it since the prospective owner lived in southern California. Near the end of the restoration I asked about putting a hard-top on the truck and they found one. (During the warm summer months, I’ll switch to a soft top)

Following a recent power-wash, Mr. Wolf noticed more water the cab than he thought should be there and concluded it was coming from a mystery patch over the passenger side of the cab.

Fix A would involve some hours and additional expense. Fix B is putting some “grey goop” on the patch and worry about it later if water is still getting in. This “escape hatch” is part of the main roof and not in the “safari top” so it’s unlikely water would ever be pouring in.

Cruising Speed

When the topic of Series Land Rovers comes up (almost never) someone is sure to point out the trucks are a little hard to drive, they’re noisy, and they’re slow. Top speed around 55 mph.

Last night Mr. Wolf shared this photo of my truck’s speedometer cruising nicely at 50 mph. I’m hoping to hear more about how the car handled on the highway and I’ll update this post. One more thing almost everyone says about Series Land Rovers: They are fun to drive. Again, Mr. Wolf:

On two separate occasions someone slowed from 80 mph, moved all the way over from the fast lane to pull up next to me and give a very emphatic thumbs up. First one was a Porsche Cayenne Turbo, second one was a Tesla Model S P90D

This sounds like he was on the freeway — something I won’t be doing — but nice to know the truck can cruise at a decent speed.

Road Test

The Rover gets its first real road test today when Mr. Wolf drives it down to San Jose (40 miles). Doubt he’ll be on the freeway but doubt traffic on secondary roads is much slower. Eagerly await his report. A brief summary of latest fixes:

  • The front leaf spring shackles were assembled incorrectly, and without any grease. This was allowing the front springs to shift laterally, making the steering sloppy and causing an occasional clunk. Greased and reassembled.
  • Britpart steering damper that came on the truck was faulty, at times not damping at all, at other times binding. The truck is driving great without it right now, but I should probably put a new one on there.
  • The filler neck. (long story)
  • The odometer rolled over 600 km yesterday, so I gave it an oil change. Note: it holds 9 quarts, not 7 like the manual says. I think it has an extra large filter housing.
  • I think I finally solved all of the brake issues. The final piece of the puzzle was pulling the master cylinder and shortening the booster pushrod. It was adjusted much too long, not allowing fluid to come back into the master cylinder.

If you’ve been following this story you might be wondering about the quality of the restoration. And rightly so. I was warned from the beginning that a nuts-and-bolts, frame-off restoration isn’t the end of the process. There will be problems that just can’t be spotted until you put some kilometers on the truck. That said, Mr. Wolf has found a lot of careless mistakes. And he’s fixed them. He’s still fixing them.

Buying a restored vintage vehicle is risky business. Even more so if you have zero experience. My salvation has been having someone who can spot and fix the problems. By the time my truck is done I’m confident it will be as close to perfect as a 40 year old truck can be.

Would I do this again, knowing all that I know now? I would. If you are in a hurry and easily pissed off… this isn’t the route for you. And if my new/old Land Rover stops running a week after I get it, I’ll sit in it and drink beer in the back yard.

The first 1,000 miles

The first thousand miles after a frame-off restoration are important. This is when you find the inevitable small (and our case, large) things that need “sorting out,” as the Brits say. Mr. Wolf has finally been able to do this kind of diagnostic driving.

Drove the Rover a bit this weekend, and it was quite enjoyable. Next will be hooking the brake booster backup and fine tuning the brake shoe adjustments. Still waiting on the replacement filler neck hose. (The exhaust is) pretty darn good, I think we’re within the normal range now. A bit of smoking for 30 seconds or so after a cold start, then a regular amount for a healthy diesel in normal driving. Cold starts as still a little labored, but I want to get fresh glow plugs in it before I make a decision there. The “direct replacement” glow plugs I bought for it before didn’t fit, need to track down the right ones.

This process is critical and something most owners do themselves (I assume). Given what this truck cost, one might argue it should have been part of the restoration but that’s fluid through the crankcase. I’m fortunate to have Mr. Wolf to find and fix these things.

Land Rover: Problem with fuel line

After a lifetime of pumping gasoline into my cars, I’ll have to remember to pull up to the diesel pump. I thought it wouldn’t hurt to have a little reminder like the one in the photo below (not my truck).

In order to add this little badge, Mr. Wolf had to remove a cowling inside the tub of the the truck.

“I am glad you sent me that Diesel Only emblem to install under the filler neck, because installing it meant I had to remove the cowling inside the truck that covers the filler neck, and when I removed it I found that where the rubber hose that connects the filler neck to the tank goes through the floor of the truck, the hose was pressed up against the edge of the opening, cutting into the hose. Then further down toward the tank the hose was severely kinked, which explains why I had such a hard time filling it with diesel the one time I fueled it up. Also, there was no gasket between the metal filler neck and the body. I can’t find one in any parts diagram, so maybe there wasn’t one originally, but I could see this being a water ingress point, so I am going to make a gasket for it.”

This is my first experience with a frame-off restoration but there sure seems to have been a lot of little (?) mistakes like this. All’s well that ends well.

Land Rover walk around

Mr. Wolf thought I’d like to hear the sweet sound of the 2.25 liter diesel engine that will drag my saggy ass around town. He’s been working long and hard on getting the engine right. If you look closely you’ll see some smoke. Not as much smoke as the mosquito fogger that patrolled our streets during the summer nights of my youth… but a little smoke. What the fuck, I’ll buy some carbon credits. I’m hoping there will be less smoke once the engine gets some miles on it. That will happen as soon as he gets the brakes sorted out.

When I opened the brakes up I found some things I didn’t like, so I’ve ordered all new OEM wheel cylinders, new adjusters, and new shoes. Even high quality parts are so cheap for this thing I figured we should just start fresh with nice parts.

If you don’t know shit about old trucks, and I don’t, you need someone like Mr. Wolf. You’d like to think the folks doing the restoration would get everything right… but they don’t.

Land Rover Update

“Feeling good about the Rover right now. New injectors made a big difference, it’s running smoother and making more power. Many hours of fiddling with the injection pump may have paid off, better cold start and less smoke.”

The Land Rover project is about three months behind schedule, to the extent there was ever a schedule. The 2.25 liter diesel engine simply wasn’t performing the way Mr. Wolf thought it should. Too much smoke. Just not right. Until today the working assumption was a problem with the o-rings on the injectors.

“The ones that were in there originally seemed like they weren’t big enough (not a tight fit) but everything else I could find wouldn’t allow the injector to fit in the bore. Given that the actual injector seal is accomplished by a copper sealing washer AND an aluminum crush-washer, I think the o-ring is really only there to keep debris from falling in. Therefore I’m thinking that the slightly loose fit is actually just fine, but I’m open to being proven wrong. So I reassembled it with the old o-rings.”

Whether or not I’ll be able to find someone to keep a 40 year old diesel engine running well enough to make the Land Rover an everyday truck remains to be seen. Which is why Mr. Wolf is going to such great pains to get the engine right before he send the truck my way. But this has always been more about fun than easy.

It’s been a long time since I drove a car (or truck) without power steering or brakes. The Land Rover has neither and I’ve been told it’s like learning to drive all over again. With that in mind, Mr. Wolf is giving extra attention to the brakes on my truck. Adjusting drum brakes is something of an art, I’m told.

2017: Year of the Truck

The Land Rover Adventure that started on May 1st will spill over into 2018. A few elements of the restoration were not up to Mr. Wolf’s high standards.

“One injector was not sealed correctly, and I think all four were missing the “nozzle washer”. I’ve ordered all new seals, and in the meantime I had a friend drive the injectors over to Diamond Diesel for testing because I was too impatient for shipping. Yep, all four were bad. I’m having them do a fancy rebuild and calibration rather than rolling the dice on some cheap remanufactured units. I am hoping (and hopeful!) that this will resolve the smoking issue.”

The injectors are and the new seals are installed but it turns out they use “an O-ring that is some goofy size” that had to be ordered. In the meantime, Mr. and Mrs. Wolf are headed down to Baja for a couple of weeks of camping so work on the truck resumes in 2017.

It’s been a journey. Almost bought a truck from the Cool & Vintage guys (Portugal); seriously considered Arkonik (UK); and wound up in the capable, Master Mechanic hands of Grayson Wolf.

I’ve been thinking about what I’d tell someone considering purchasing a vintage Land Rover (frame off restoration). They’re expensive, of course, but you can’t be in a hurry. And if you know almost nothing about older vehicles, you need a guide. Someone to keep you from making a very expensive mistake.

If all goes well I expect to meet Mr. Wolf next month and get my hands on the truck. Mr. Wolf is shooting for nothing less than perfection and I think he’ll achieve that.

Land Rover Zen

Mr. Wolf has had the truck for less than a week but has already logged 200 km and spotted (and fixed?) a problem with the brakes. It was a little chilly in the Bay Area today so he had the heater on.

“How cold does it get in your area in the winter? The heater in the truck is working properly, and it is keeping me toasty in the oh-so-cold 40 degree California winter, but a blowtorch it is not. The defrost function is especially wimpy, but I think of my Westfalia: the defroster in the Westy doesn’t even have a blower motor, it just sort of wafts vaguely warm air in the general direction of the windshield, and you know what? It kind of works! Would it be acceptable if you were a punctual business man on an icy morning, and you needed your windshield defrosted RIGHT NOW? Absolutely not. But if you’re living life at Westfalia/Series Rover pace… Yeah, sure, it’ll do.”

“So… How hearty do you feel? Do you want to stick with the stock heater, don gloves and a hat, squeegee in hand for the drive to the coffee shop, or have you gone soft on me?”

Mr. Wolf said he could replace my heater with a better after-market heater for about $1,000 and I was considering it until he questioned my manhood. I’m sticking with heater we got.

I’ve struggled to explain the appeal this old (1979) Land Rover has for me, given that I’ve only driven one once, for about 5 minutes. Mr. Wolf clearly understands the zen-like pull I feel but cannot articulate.

“I love fast cars, but slow ones are good for the soul sometimes. Driving the Rover is like driving my Volkswagen Westfalia: you will get there when you get there, you have time to look at the scenery and the sky, lots of waves, smiles, and thumbs up, and you never get stuck behind that slow asshole when you are in a hurry because you are that slow asshole! It is relaxing in a way.”

YES! I am that slow asshole. Exactly!

UPDATE: “Transmission very good, clutch needs adjustment. Engine running good but still hard to start when cold and very smoky. Both could just be it needing lots of break in miles, diesels tend to take a while to break in.”